Brew to the curve, not the calendar.

Brewira reads gravity, temperature and CO2 from the brewhouse to the filler, predicts where every batch is heading, and moves setpoints only inside the windows your brewmaster sets. Anything outside them waits for a person.

Design stage No plant connected yet. Recruiting three to five design partners.

FV12 · Lager 33 · yeast lot Y-2207

illustrative · day 4 of 10
Illustrative fermentation chart. Specific gravity falls from 1.048 at pitching to 1.017 on day 4, measured. The forecast continues to a finish of 1.012 on day 5 and settles at 1.010, inside the recipe window. Tank temperature holds at 11 degrees, rises to 13 for a diacetyl rest, then crashes to 1 degree on day 7. 1.0501.0401.030 1.0201.0101.000 day 024 6810 Pitched · OG 1.048 now diacetyl rest 13°C finish forecast · day 5 crash to 1°C 11°C

Twelve tanks. One of them needs you.

This is the board a brewer reads at the start of a shift, kept current from inline analyzers instead of a clipboard round. Fill shows how much extract each tank still has to ferment.

  • On its curve
  • Waiting for a person
  • Empty or in CIP
  1. FV1

    Lager 33

    day
    3
    SG
    1.024
    temp
    11.0°C
    Fermenting, on curve
  2. FV2

    Lager 33

    day
    6
    SG
    1.011
    temp
    13.0°C
    Diacetyl rest
  3. FV3

    Pale ale

    day
    2
    SG
    1.036
    temp
    19.0°C
    Fermenting, on curve
  4. FV4

    CIP

    cycle
    rinse
    release
    pending
    Cleaning
  5. FV5

    Pilsner

    day
    9
    SG
    1.009
    temp
    1.0°C
    Crash cooled
  6. FV6

    Wheat

    day
    3
    SG
    1.020
    temp
    20.5°C
    Fermenting, on curve
  7. FV7

    Lager 33

    day
    4
    SG
    1.026
    temp
    11.0°C
    ◆ Behind forecast, waiting for the brewmaster
  8. FV8

    Stout

    day
    7
    SG
    1.016
    temp
    19.0°C
    Conditioning
  9. FV9

    Pale ale

    day
    1
    SG
    1.047
    temp
    18.5°C
    Pitched
  10. FV10

    Empty

    next
    14:00
    CIP
    released
    Ready to fill
  11. FV11

    Lager 33

    day
    12
    SG
    1.010
    temp
    0.5°C
    Lagering
  12. FV12

    Lager 33

    day
    4
    SG
    1.017
    temp
    11.0°C
    Finish forecast day 5
FV7 · assist mode

Why FV7 is waiting

FV7 and FV12 carry the same recipe and the same pitch, but FV7 is nine points behind its predicted curve on day 4. Fermix proposes a half-degree rise inside the brewmaster's approved ramp. In assist mode it does not make that move itself: the recommendation, the evidence and the recipe window it cites sit on the brewmaster's screen until someone approves or rejects it.

What the board is built from

Inline gravity, dissolved oxygen and CO2, pH, temperature and pressure on every tank, fused with a fermentation model per strain and per tank. The board is illustrative: Brewira is at design stage and no cellar is connected yet.

How Fermix forecasts a tank

From mash tun to sealed can, four places a batch drifts

Each stage already has its own readings and its own habits for staying safe. Brewira works stage by stage, with the same rule everywhere: read continuously, correct inside the window, hand anything else to a person.

  1. Stage 1 · Brewhouse

    Wort leaves on gravity

    Today gravity drifts between spot lab checks, and the correction arrives after the wort has already gone to the cellar.

    The Brew-and-Blend agent reads inline gravity, flow and temperature against the recipe and holds mash or blend, syrup ratio and utilization at target while the brew is still in the kettle.

    Reads
    Inline gravity analyzer, brewhouse PLC, recipe
    Moves
    Blend and utilization setpoints, inside the recipe window
    Ships in
    Plant tier
  2. Stage 2 · Fermentation

    Every tank on its own curve

    Two identical recipes ferment differently: pitch rate, viability, generation and temperature all move the curve.

    Fermix predicts each tank's attenuation, flavor and ester profile and finish time, then holds temperature ramps, pressure, pitching, cropping and harvest inside brewmaster-approved windows. It learns each strain and each tank, so the craft is kept as a model rather than in a few heads.

    Reads
    Gravity, dissolved O2 and CO2, pH, temperature, pressure
    Moves
    Temperature ramp, pressure, crash timing
    Ships in
    Fermix
  3. Stage 3 · Conditioning

    Clear, and carbonated to the package

    Fixed dosing corrected after a spot check over-gasses product, spends CO2 blindly and lets haze through to the filler.

    Carbyn fuses inline CO2, dissolved oxygen, turbidity, temperature, pressure and flow, holds CO2 or nitro and clarity to spec with the least gas, and times the filter backwash from predicted loading instead of a fixed schedule.

    Reads
    Inline CO2, dissolved O2, turbidity, pressure, flow
    Moves
    CO2 dose, pressure, backwash timing
    Ships in
    Carbyn
  4. Stage 4 · Packaging

    Filled to target, sealed, made safe

    Fillers over-fill to avoid low fills, so every container carries giveaway, and fixed pasteurizer cycles over-process to stay safe.

    Sealix watches fill level, seam and cap, label and foreign bodies on every container and feeds drift back to the filler, so it corrects upstream instead of rejecting downstream. Pastura holds the tunnel or flash pasteurizer on the validated PU profile at the lowest energy and proves CIP release before the next brand starts.

    Reads
    8 to 24 line cameras, filler and seamer telemetry, PU zones, CIP sensors
    Moves
    Fill valves inside the approved window; never the PU profile
    Ships in
    Sealix  Pastura

Batch 0931 should taste like batch 0930

Drinkers notice when a beer changes. Brewers notice first, in the curve. The spread below is what hand-managed fermentation from spot readings tends to look like; the heavy line is what Fermix is designed to hold.

Lager 33 · five fermentations, one recipe

illustrative
Illustrative chart. A shaded band shows the brewmaster's gravity window from day 0 to day 10. Four hand-managed batches of the same recipe spread across and outside the band: one finishes early and low, one reaches final gravity only on day 8, one stalls high at 1.014. A heavy line follows the centre of the band to finish on day 5. 1.0501.0301.0101.000 day 04810

Illustrative curves, not plant data. The shaded band is the brewmaster's window for this recipe.

One batch, from recipe to release

The scenario Brewira is designed to run for lager batch L-0931, written the way the audit log would keep it. It is a design scenario, not a measured run.

  1. Orchestrator. Recipe, package spec, HACCP plan and yeast lot Y-2207 locked; viability inside window.
  2. Cuvera twin. 24 brew, fermentation and carbonation plans simulated; any plan that thinned the pasteurization margin discarded.
  3. Brewhouse. Wort on recipe gravity; blend trimmed inside the recipe window.
  4. Fermix, FV12. Attenuation curve predicted, finish day 5, crash timed. Ramp applied inside the brewmaster's window.
  5. Carbyn. CO2 on package target, clarity inside spec, backwash timed.
  6. Sealix. Three low fills traced to filler valve 14; valve trimmed inside the window, then clean.
  7. Shift quality manager. Approved moving the pasteurizer CIP with a tighter release check. The PU profile was not touched.
  8. Release. Gravity and attenuation curves, CO2, fill and seal outcomes, PU readings and the human decision written to the batch genealogy.

What a hectolitre costs in water and energy

Pasteurization and CIP are where a beverage plant spends most of its heat and water, and fixed cycles over-process to stay safe. Pastura keeps the validated profile and goes after the margin above it.

Diagram of a tunnel pasteurizer with five zones: preheat, superheat, pasteurize, precool and cool. Below, two product temperature traces: a fixed cycle that runs hotter than needed, and the validated PU profile beneath it. The shaded gap between them is the energy Pastura works to remove. The validated profile itself is never changed. Preheatregen water Superheatramp PasteurizePU accrues · CCP Precoolregen water Coolto pack fixed cycle today validated PU profile:never the variable the gap is the lever
kWh per hl

Energy on pasteurization and CIP, per hectolitre packaged.

from your energy meters
hl water per hl

Water on CIP and pasteurizer make-up, per hectolitre packaged.

from your water meters
kg CO2 per batch

Gas spent carbonating to the package target.

from CO2 metering and lab
ml per container

Fill giveaway above declared volume, by shift.

from checkweigher and QA records
No number claimed yet

Each figure is baselined in shadow mode from your own meters before Brewira writes anything. Results are measured when a design-partner line runs, and the pasteurization critical control point is never an optimization variable.

Five products, one per stage, poured one line at a time

Start with the stage that hurts. Each product runs on the same line-edge runtime, the same audit log and the same batch genealogy, so the next one adds rather than replaces.

  • Fermix

    fermentation and yeast

    Holds attenuation and flavor every batch, with less tank time.

    $14,000 per line / month

  • Carbyn

    carbonation and filtration

    Holds CO2 and clarity to exact spec with the least gas.

    $14,000 per line / month

  • Sealix

    fill, seal and label

    Line-edge vision that stops leakers and giveaway before they ship.

    $14,000 per line / month

  • Pastura

    pasteurization and CIP

    Proves every batch safe and stable at the lowest energy and water.

    $14,000 per line / month

  • Cuvera

    batch digital twin

    Simulates the batch to hit quality, carbonation and takt before the run.

    Plant tier included at $90,000 / month

Outcome pricing is available on measured tank time, CO2, giveaway, rejects, energy and water. Read the product pages

Three people sign off on every batch. Here is what they ask.

The brewmaster, the quality manager and the plant director each bring different questions to the first meeting. These are our answers.

Brewmaster

Owns recipes, the brewhouse, fermentation and carbonation windows. Approves and corrects the agents; those corrections train the models.

“Does Brewira write to our PLCs?”

Only at the autonomy stage your plant has set, and only to an explicit allow-list of low-risk loops inside documented limits. Every design partner starts in shadow mode, where Brewira predicts and writes nothing. Assist mode follows, where a brewmaster or process engineer approves each recommendation. Bounded autonomy on filling, carbonation and inspection loops comes after the food-safety and ROI gates agreed up front.

“How much data do you need before it is useful?”

The first phase is shadow mode on one line: Brewira reads your analyzers, PLC history, lab results and MES while you run the plant as usual, and we measure its predictions against your lab, QA and PLC outcomes. Recommendations start when accuracy is proven against that baseline, and improve as plant-specific history and brewmaster corrections accumulate.

Quality and food-safety manager

Owns quality and safety under HACCP, FSMA, FSSC 22000 and BRCGS, fill and seal conformance and the batch genealogy.

“What happens to food safety?”

Critical control points are not optimization variables. The pasteurization PU profile, the CIP release checks and the batch release decision stay with your HACCP plan and your people. Brewira verifies readings, writes them to an immutable audit log and attaches them to the batch genealogy. It is grounded in HACCP, FSMA, FSSC 22000 and BRCGS procedures; it is not a certification and does not replace your plan.

“Who is accountable when an agent makes a bad move?”

You are, the same as with any control strategy. That is why every write is policy-checked, bounded, logged and reversible, every output carries a citation to the recipe or procedure it relied on, and anything above your threshold waits for a named approver. The audit log records the request, the reasoning, the limits applied and the human decision.

Plant director

Owns rate, loss, giveaway, yield, water, energy and food safety, and the number that justifies the spend.

“What happens if the edge node or the network fails?”

Brewira sits above your existing automation as a supervisory layer. If it stops, the plant keeps running on its current PLC and SCADA control and the interlocks it already has. A Brewira outage degrades the plant to the way it runs today, not to a stop.

“How do we start?”

As a design partner, on one line, with one hard metric: fill giveaway and low-fill rejects, leaker and seal faults, attenuation variance and tank time, CO2 use and clarity rejects, or water and energy on pasteurization and CIP. We instrument the line in shadow mode, measure the baseline, move to assist mode when accuracy is proven, and expand only when the number holds.

These are the questions plant directors, brewmasters and quality managers ask in the first meeting, answered in full. There are no customer quotes here yet; design partners will speak for themselves when they choose to.

Two more questions

All questions and answers

Order by the line, the plant or the group

Land on one workflow with a measured baseline, then expand by line, module, site and autonomy stage.

Brewira order sheet

Indicative list prices, billed monthly

Line

$14,000

per brewing, filling or packaging line, per month

  • One line, one agent module
  • Line-edge inference node
  • Connectors to the line's PLC, SCADA, analyzers and MES
  • Review console, audit log and genealogy
  • Shadow and assist, then bounded after the agreed gates
Start a pilot

Plant

$90,000

per plant, per month

  • All eleven agents and the orchestrator
  • Cuvera twin: the plan before the run
  • Defect-to-cause feedback across the plant
  • Water, energy, CO2 and CIP optimization
  • Whole-plant batch genealogy
Talk to us

Enterprise

Custom

land $650k to $8.5M ACV

  • Multi-site plant-edge fleet
  • Custom recipe, product and tolerance models
  • SLAs and dedicated support
  • Outcome components on yield, loss, giveaway, water and energy
  • On-prem or private-cloud deployment
Contact us

Annual prepay15 to 20% off for paying a year ahead.

Multi-yearEnterprise agreements with usage ramps.

Outcome componentsA share of measured yield, loss, giveaway, water or energy improvement.

UsagePer-batch, per-line or per-action metering above plan limits.

Compare every plan in detail

Start with one line and one number.

Pick the line that costs you most. Shadow mode shows the number before anything is written.

  1. Shadow. Brewira predicts gravity, CO2, fill and seal faults; it writes nothing and the baseline is measured.
  2. Assist. Once predictions match your lab, a brewmaster or quality manager approves each move.
  3. Bounded. Low-risk filling, carbonation and inspection loops, after the food-safety and ROI gates agreed up front.